500-8000 Pieces Carton Forming Machine Egg Tray Making Machine

Product Description

500-8000 Pieces Carton Forming Machine Egg Tray Making Machine

Technical requirement

 

Whole production line include pulping system, egg tray forming system, egg tray packing system.Raw material is all kinds of waste paper, final product can be egg trays, egg cartons, egg box and so on. Dry system can choose it according to local conditions, we have natural sun dry, brick dryer line, metal dryer line, customer can choose it according to your budget.

 

Model	Capacity	Total Power	Paper Consumption	Water Consumption	Electric Consumption	Worker
HY-1*3	1000	32 kw	80	160	18 kw/h	3-4
HY-1*4	1500	40 kw	120	240	32 kw/h	3-4
HY-3*4	2000	65 kw	160	320	45 kw/h	4-5
HY-4*4	2500	82 kw	200	400	58 kw/h	4-5
HY-3*8	3000	95 kw	240	480	65 kw/h	5-6
HY-4*8	4000	112 kw	320	640	78 kw/h	3-4
HY-5*8	5000	121 kw	400	800	85 kw/h	3-4

Equipment Process
Pulping system
(1) Put the raw material into the pulper and add an appropriate amount of water for a long time to stir the waste paper into pulp and store it in the storage tank.
(2) Put the pulp in the slurry tank into the pulping tank, adjust the pulp concentration in the pulping tank, and further stir through the homogenizer through the white water of the return pool and the thick slurry of the storage tank. After adjusting to the applicable pulp, put it into the feeding pool to be used in the molding system.
Equipment used: pulping machine, homogenizer, slurry pump, vibrating screen, pulp disintegrator
2. Forming system
(1) The pulp in the supply tank is supplied into the molding machine, and is adsorbed by the vacuum system, and the pulp is left on the mold by the mold on the equipment to be formed, and the white water is sucked and transported back into the pool through the vacuum pump.
(2) After the mold is adsorbed, the transfer mold is blown out by the positive pressure of the air compressor, and the molded product is blown from the molding die to the rotary mold, and is sent out by the transfer mold.
Equipment used: molding machine, mold, vacuum pump, vacuum tank, pump, air compressor, mold cleaning machine
3. Drying system
(1) Natural drying method: The product is dried directly by weather and natural wind.
(2) Traditional drying: brick tunnel kiln, heat source can choose natural gas, diesel, coal, dry wood,A heat source such as liquefied petroleum gas.
(3) New multi-layer drying line: 6-layer metal drying line can save more than 30% energy compared to transmission drying. The main heat source is clean energy such as natural gas, diesel oil, liquefied petroleum gas and methanol.
4. Finished product auxiliary packaging
(1) Automatic stacking machine
(2) Baler
(3) Transfer conveyor

 

Main Features

Because the customer capacity and requirement are different, please let us know your production and demand, we will offer the perfect solution for you.Generally speaking, the complete egg tray machine production line is configured as follows:

1. Put the prepared raw materials, such as waste paper boxes, newspapers, etc., into the hydraulic pulping machine slurry. The pulp fibers are formed under the action of shearing force and friction of the water flow, and the prepared pulp is introduced into the storage tank for use.
2. Introduce the pulp in the slurry tank into the first homogenization tank, while filtering out the impurities in the pulp to adjust the pulp concentration.
3. Introduce the adjusted concentration of pulp into the second homogenization tank for the second agitation treatment. Add the pigment or water repellent and other materials as needed to stir well.
4. The slurry pump draws the adjusted pulp into the molding machine for molding. When the molding die above the slurry tank is completely immersed in the slurry, the slurry is adsorbed and gathered toward the surface of the mold under the vacuum suction on the back of the molding die; because the surface of the molding die is uniquely filtered with a hollow structure, it is gathered. The pulp fibers in the slurry adhere to the surface of the mold, and the water is pumped away to form a wet sputum. The wet sputum adheres to the surface of the mold.
5. When the molding machine is formed, the moisture in the pulp is pumped out through the vacuum pump, and the extracted sewage is discharged into the sewage pool.
6. The sewage in the sewage pool can be recycled, and the sewage is introduced into the hydraulic pulping mechanism slurry or the homogenizing pool to adjust the pulp through the sewage pump.
7. The tray wet tissue layer attached to the surface of the mold is about 2.5 mm thick. It contains about 75% moisture and needs to be sent to the drying line (temperature 120-180 ° C) to remove water.
8. Pack the dried egg tray into the warehouse.

 

Raw material
Use  Wheat Straw pulp, Rice Straw, Waste Books Paper, Wood Chips, Waste Paper, Bagasse, Wood pulp board, waste paper to produce Kraft paper, test liner paper, corrugated paper, fluting paper, cardboard paper.

Why choose us?
(1) professional engineer team with 30 years experience;
(2) we can supply turn-key solution without any trouble;
(3) we have strict quality control system and ensure there is no unqualified product;
(4) professional installation technician and clear technical training for your workers;
(5) strict recalling system: if any problem of machine, we will recall it and change a new one for free;

Company Profile 

Since 1989 Qinyang City Haiyang Papermaking Machinery Co., Ltd has been established who is specialist in manufacturing a wide range of Paper Machines for Kraft, Test liner, Fluting paper, Corrugate, Writing & Printing, Newspaper, Duplex Board. We have more than 30 years expertise lies in applying state of the art technology to provide cost effective custom designed solutions to suit their varied requirements. The main series of the products are tissue paper machine; kraft paper/testliner /fluting paper machine;writing paper machine and special paper machine,etc. This company provides customers high efficiency and practical paper making production line with low carbon environmental protection thought. At present, our products have been sold to more than twenty provinces, cities and autonomous regions in domestic region and exported to Vietnam,Egypt, Bangladesh,Malaysia,Pakistan,Iran and other countries.




FAQ
Q:How to choose a suitable egg tray making machine and production lines?
A:Just need tell us your requirement.We will make a good production plan according to your requirements.
Q:Do you provide sample service?
A:We can send you paper samples, which is produced by our machine.
You also can send us the paper sample that you want to produce by DHL, etc.We will design according to your paper samples.
Q:What is the raw material of egg tray making machine?
A:Waste paper,Cardboard,Magazine,Newspaper,ect.
Q:Can you offer technician aboard for training workers?
A:Yes, we have team for installation guidance aboard, technicians will be sent for installation guidance and training workers .
Q: What's the guarantee for the egg tray machine and equipment?
A: Usually the forming machine guarantee is one year, and motors guarantee is half of an year.
Q:Where is your company located?
A: it is located in Qinyang city, Henan, china.


Our service
Pre-sale Service
--24 hours phone, email, trade manager online services;
--We will supply the detailed project report, detailed general drawing, detailed flow process design, detailed layout factory drawing for you until meet your requirement;
--we welcome you to come to our paper making machine factory and paper mill factory to have a look and check;
--We will tell you all the necessary cost when set up a paper mill factory;
--We will answer you all the questions within 24 hours;
--We will send you various quality paper samples made by our paper machine for free;
--We can supply turn key-project service.

On-purchase Service
--We will accompany you to check all the equipment made by us, and help you to make the plan of installation;
--We will supply paper machine assembly drawing, the foundation and foundation load diagram, transmission diagram, formal installation drawing, use and installation instructions and a full set of technical data after signing the contract.

After-sales Service
--We will delivery the machine as soon as possible according to your requirement, within 50 days;
--We will send rich practiced experience engineers to you to install and test the machine and train your worker for free;
--We will give you one year guarantee time after the machine can run well;
--After one year, we can guide and help you to maintain the machines;
--Every 2 years, we can help to overhaul the complete machines for free;
--We will send you spare part in lower price.

This is Summer, manufacturer of eggs tray paper machine with turn key service.We mainly produce all kinds of paper making machine. Please send inquiry to get more details.