| Customization: | Available |
|---|---|
| Type: | Egg Tay Machine |
| Sheet Former Type: | Cylinder Mould |
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Our molding machines and molding dies are fully designed by computer-assistant engineering and high technology. It has been proven high efficiency, low maintenance and energy saving during the ten year practice. The pulp molding system can use all kinds of waste paper to produce high quality molded fibre products. Such as, egg trays, egg boxes, apple trays, meat portion trays, vegetable portion trays, fruit portion trays, strawberry punnets, kidney trays, wine packs, can trays, seed pots, seed cubes, etc. it is a satisfyingly high return investment for the entrepreneurs or investors who wants a stable and consistent business.
A complete pulp molded production line consists of Stock Preparation System Section, Molding Machine Section, Continuous Drying Oven and Conveyor System, Process Instrumentation, Instrument and Control Panels, Jobsite Installation Materials, Auxiliary Equipment, etc.
| Machine Model | 3*1 | 3*1 | 3*4 | 4*4 | 4*8 | 5*8 | 5*12 | 6*12 |
| Yield(p/h) | 1500 | 2000 | 2500 | 3000 | 4000 | 5000 | 6000 | 8000 |
| Waste Paper(kg/h) | 120 | 160 | 200 | 280 | 320 | 400 | 480 | 640 |
| Water(kg/h) | 300 | 380 | 450 | 560 | 650 | 750 | 900 | 1040 |
| Electricity(kw/h) | 32 | 45 | 58 | 78 | 80 | 85 | 90 | 100 |
| Workshop Area | 45 | 80 | 80 | 100 | 100 | 140 | 180 | 250 |
| Drying Area | No need | 216 | 216 | 216 | 216 | 238 | 260 | 300 |
Note:1.More plates ,more less water use
2.Power means the main parts,not include dryer line
3.All fuel use proportion are calculated by 60%
4.single dryer line length 42-45meter,double layer 22-25meter,multi layer can save workshop are
Details as the following:
1. Pulping system
Pulper, 1.0M3,15kw;
vibration screen, 0.9M2,3kw;
mixer; pulp pump;water pump,control cabinet for pulping system,etc
2. Forming system
Consist of 1pc of forming platen and 1 pc of transfering platen.
Platen size:1100x470mm,4sets of 30-cell egg tray molds can be mounted on forming platen.
Forming efficiency:5-6cycles/min;
Equiped with vacuum auto draining system;auto cleaning system for the forming mold and auto control cabinet.
3. Drying system
Outline dimension:20080x2650x3600mm;
Single layer conveying chain;heated by section;multi burners;
Six layers drying line, energy saving and saving place
The temperature of each section can be adjusted independently;burners with French or Italian brand;
The energy for option: LPG,GAS,diesel oil,Equiped with auto control cabinet.
Main Features
Because the customer capacity and requirement are different, please let us know your production and demand, we will offer the perfect solution for you.Generally speaking, the complete egg tray machine production line is configured as follows:
1. Put the prepared raw materials, such as waste paper boxes, newspapers, etc., into the hydraulic pulping machine slurry. The pulp fibers are formed under the action of shearing force and friction of the water flow, and the prepared pulp is introduced into the storage tank for use.
2. Introduce the pulp in the slurry tank into the first homogenization tank, while filtering out the impurities in the pulp to adjust the pulp concentration.
3. Introduce the adjusted concentration of pulp into the second homogenization tank for the second agitation treatment. Add the pigment or water repellent and other materials as needed to stir well.
4. The slurry pump draws the adjusted pulp into the molding machine for molding. When the molding die above the slurry tank is completely immersed in the slurry, the slurry is adsorbed and gathered toward the surface of the mold under the vacuum suction on the back of the molding die; because the surface of the molding die is uniquely filtered with a hollow structure, it is gathered. The pulp fibers in the slurry adhere to the surface of the mold, and the water is pumped away to form a wet sputum. The wet sputum adheres to the surface of the mold.
5. When the molding machine is formed, the moisture in the pulp is pumped out through the vacuum pump, and the extracted sewage is discharged into the sewage pool.
6. The sewage in the sewage pool can be recycled, and the sewage is introduced into the hydraulic pulping mechanism slurry or the homogenizing pool to adjust the pulp through the sewage pump.
7. The tray wet tissue layer attached to the surface of the mold is about 2.5 mm thick. It contains about 75% moisture and needs to be sent to the drying line (temperature 120-180 ° C) to remove water.
8. Pack the dried egg tray into the warehouse.
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