Paper Pulp Moulding Machine Paper Egg Tray Machine
Technical requirement
Pulp tray molding machine now is widely used in pulp molding products manufacturing, the raw material is waste paper like Newspaper, Carton, Paper box, Books, Corrugated paper etc.
The raw material goes into the pulping system, mixing with water, become the paper pulp.
And then the paper pulp will be sent into the egg tray forming machine by a pump, the Pulp tray forming machine will produce the trays using vacuum forming principle.
The pulp tray that coming out from the forming machine is wet, so the forming system needs to be equipped with the drying system.
If the output of pulp tray is less than 1000 pieces per hour, and the weather is good enough, we recommend the manual operation type forming machine and sunshine drying mode, this can reduce the cost of equipment investment. If the weather is not enough to dry the paper trays easily, or the output of the machine is more than 1000 pcs/h, we recommend the automatic drying system,
This pulp tray drying system using different fuel to dry the egg trays automatically, as for the fuel choices, there is like Natural gas/LNG/LPG, diesel, heavy oil, wood, coal, electric.
After drying, the paper trays can be piled up by automatic stacker, and then the workers can package the trays by plastic bags.
| Model |
Capacity |
Forming machine |
Drying system |
Workshop spcae |
Rated power |
| HY-360S |
360pcs/hr |
Intergrated |
No |
3*2.2*4.5m |
18.5KW |
| HY-720S |
720 pcs/hr |
Reciprocating |
No |
10*8*4.5m |
30.7KW |
| HY-1000S |
1000 pcs/hr |
Reciprocating |
No |
10*8*4.5m |
37.7KW |
| HY-1000S |
800-1000pcs/hr |
Suck-back |
20m |
35*10*6m |
99.7KW |
Note:1.More plates ,more less water use
2.Power means the main parts,not include dryer line
3.All fuel use proportion are calculated by 60%
4.single dryer line length 42-45meter,double layer 22-25meter,multi layer can save workshop area
Pulping system
(1) Put the raw material into the pulper and add an appropriate amount of water for a long time to stir the waste paper into pulp and store it in the storage tank.
(2) Put the pulp in the slurry tank into the pulping tank, adjust the pulp concentration in the pulping tank, and further stir through the homogenizer through the white water of the return pool and the thick slurry of the storage tank. After adjusting to the applicable pulp, put it into the feeding pool to be used in the molding system.
Equipment used: pulping machine, homogenizer, slurry pump, vibrating screen, pulp disintegrator
2. Forming system
(1) The pulp in the supply tank is supplied into the molding machine, and is adsorbed by the vacuum system, and the pulp is left on the mold by the mold on the equipment to be formed, and the white water is sucked and transported back into the pool through the vacuum pump.
(2) After the mold is adsorbed, the transfer mold is blown out by the positive pressure of the air compressor, and the molded product is blown from the molding die to the rotary mold, and is sent out by the transfer mold.
Equipment used: molding machine, mold, vacuum pump, vacuum tank, pump, air compressor, mold cleaning machine
3. Drying system
(1) Natural drying method: The product is dried directly by weather and natural wind.
(2) Traditional drying: brick tunnel kiln, heat source can choose natural gas, diesel, coal, dry wood,A heat source such as liquefied petroleum gas.
(3) New multi-layer drying line: 6-layer metal drying line can save more than 30% energy compared to transmission drying. The main heat source is clean energy such as natural gas, diesel oil, liquefied petroleum gas and methanol.
4. Finished product auxiliary packaging
(1) Automatic stacking machine
(2) Baler
(3) Transfer conveyor
Main Features
High precision servo motor drive,high efficiency and energy-saving drying line.
1,Use precision reducer servo motor forming and transferring to ensure smiith and fast operation.
2,Use absolute encoder to achieve accurate correction.
3,The use of bronze casting static and dynamic ring structure is more suitable for product dewatering process.
4,The use of mechanical structure to ensure that the mold close on both sides evenly.
5,Large capacity; Water content is low;Save the cost of drying.
The raw materials are mainly from various pulp boards such as reed pulp, straw pulp, slurry, bamboo pulp and wood pulp, and waste paperboard, waste paper box paper, waste white paper, paper mill tail pulp waste, etc. Waste paper, widely sourced and easy to collect. The required operator is 5 people/class: 1 person in the pulping area, 1 person in the molding area, 2 people in the cart, and 1 person in the package.
Raw material
Use Wheat Straw pulp, Rice Straw, Waste Books Paper, Wood Chips, Waste Paper, Bagasse, Wood pulp board, waste paper to produce Kraft paper, test liner paper, corrugated paper, fluting paper, cardboard paper.
Why choose us?
(1) professional engineer team with 30 years experience;
(2) we can supply turn-key solution without any trouble;
(3) we have strict quality control system and ensure there is no unqualified product;
(4) professional installation technician and clear technical training for your workers;
(5) strict recalling system: if any problem of machine, we will recall it and change a new one for free;
Company Profile
Since 1989 Qinyang City Haiyang Papermaking Machinery Co., Ltd has been established who is specialist in manufacturing a wide range of Paper Machines for Kraft, Test liner, Fluting paper, Corrugate, Writing & Printing, Newspaper, Duplex Board. We have more than 30 years expertise lies in applying state of the art technology to provide cost effective custom designed solutions to suit their varied requirements. The main series of the products are tissue paper machine; kraft paper/testliner /fluting paper machine;writing paper machine and special paper machine,etc. This company provides customers high efficiency and practical paper making production line with low carbon environmental protection thought. At present, our products have been sold to more than twenty provinces, cities and autonomous regions in domestic region and exported to Vietnam,Egypt, Bangladesh,Malaysia,Pakistan,Iran and other countries.
Certificate
Packing & Delivery
1. Fixed all the movable parts with plastic films.
2. Polystyrene foam plate wrapped around.
3. Wrapped with tight plastic films several circles.
4. Fixed machine on the fumigated plywood pallet with iron wire.
5. Wrapped with wooden board around and nailed on.
Our service
Pre-sale Service
--24 hours phone, email, trade manager online services;
--We will supply the detailed project report, detailed general drawing, detailed flow process design, detailed layout factory drawing for you until meet your requirement;
--we welcome you to come to our paper making machine factory and paper mill factory to have a look and check;
--We will tell you all the necessary cost when set up a paper mill factory;
--We will answer you all the questions within 24 hours;
--We will send you various quality paper samples made by our paper machine for free;
--We can supply turn key-project service.
On-purchase Service
--We will accompany you to check all the equipment made by us, and help you to make the plan of installation;
--We will supply paper machine assembly drawing, the foundation and foundation load diagram, transmission diagram, formal installation drawing, use and installation instructions and a full set of technical data after signing the contract.
After-sales Service
--We will delivery the machine as soon as possible according to your requirement, within 50 days;
--We will send rich practiced experience engineers to you to install and test the machine and train your worker for free;
--We will give you one year guarantee time after the machine can run well;
--After one year, we can guide and help you to maintain the machines;
--Every 2 years, we can help to overhaul the complete machines for free;
--We will send you spare part in lower price.
FAQ
1. What kind of paper machine your factory produce?
Our factory mainly produce flowing machine:
A. Kraft paper machine which can produce carton box paper, corrugated paper, craft paper, testliner paper, carton board paper etc.
B. Culture paper machine which can produce white paper jumbo roll, include A4, A3 paper, copy paper, printing paper, newspaper, offset paper etc.
C. Toilet Paper Machine which can produce toilet paper, tissue paper jumbo roll
D. Paper processing machine. the jumbo roll paper can be processed all kinds of paper, such as , A4, A3paper, handkerchief paper, towel paper and kitchen using paper
2. Can you make paper mill design for us?
Yes, we have a technician team of 116 engineers and 12 experts with more than 20years experience.
3. How about your machine quality, we are worry about the quality?
FRD is a mature brand in china, more than 30 years manufacuturing experience of different kinds of paper machines. We strictly manufacture and manage according to IOS9001:2008 System, and can match all the CE standard or more strict standard. our paper machine is running well in more than 20 countries. we are gold supplier on alibaba already 5 years.
4. What should I have to know if I want to get the quotation?
a. What kind of raw material you will use(main important)
b. The capacity you want produce per day(main important)
c. The paper weight you require.
d. The paper width you require.
5. Your machine price is high, is there any discount?
We always provide high quality paper machines, we are paying more attention on oversea market, because of communication time after sales, and also it need very long time to send new parts. our paper machines have enough quality standard to make sure the machine can work more than the real warranty period. our marketing style is quality=price and price=quality, the price will be acceptable for our clients and durable for our machines. anyhow, when we will negotiate the price with each other during our meeting in factory, and get a good satisfaction.
6. Could your engineer can teach and train our workers and stay in our factory for long time?
Yes, we have 116 technical installation engineer team, they can train and teach your worker to operate paper machine, but you should pay them salary.
This is Summer, manufacturer of paper machine with turn key service.We mainly produce all kinds of paper making machine. Please send inquiry to get more details.
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